Sorry Bruce, my names Tobi i'm from NZ, I'll update my profile shortly.
You're probably right re it being complex, not so much for the 3D printing, but for the measures. Although I saw some pretty impressive dimensions you did for the scabbard packer, but mate, don't go out of you're way if its too hard!
I've seen the ones on the link posted above, not 100% if they're legit. Listing says they come without serial #s. This doesn't really bother me for my example as its far from mint, but seems $$ for repro parts?
Ill post the numbers from mine in the near future, I need to strip it down and clean it up. Really want to display it, but its worse for wear currently. Tried loading more pics but all were apparently over sized.
I know these weren't combat swords, but mine has some pretty scary looking 'cuts' in the Tsuba as if it was used. Be interested if you've seen that before. This pic should show that.
Any advice on tidying this up? The hole in the Tsuka has enlarged from misuse and someone securing it with an over sized Dowel instead of the proper screw (I've since sourced) is there any way yo repair this over sized hole you know of?
Also need the packers in both the Saya & Tsuka, but that's beyond me atm for the purpose of display.
Any advice would be appreciated