I have often marvelled at the fineness and regularity of line produced in Tsuba with ito sukashi.
Question: How did they get such a fine and controlled piercing?
I've been told various tales over the years, but none of them seem to fit the bill.
e.g.
A London Nihon-To dealer once told me that the designs were cut larger and hammered tightly to a spring steel shim which acted as the spacer, the tsuba would later be heated and upon expansion, the shim removed.
A Sotheby's Rupert